SolutionEquipment configurator

Industrial Equipment Configurator Development

Alpha ExpansionIndustrial equipment
In short

An industrial equipment configurator lets a sales engineer or a dealer specify a machine from its options and receive a valid, priced configuration in minutes. Engineering rules decide which modules fit together and which extras a choice requires. The result is a quote document and a bill of materials in your own part numbers, so that orders reach production without an engineer re-checking every line.

Key points
  • 01Engineering rules are applied as options are chosen, not after the quote is sent.
  • 02Standard configurations are quoted at once, and unusual ones go to an engineer.
  • 03The quote and the bill of materials come from the same record.
01

The main workflow, step by step

The window follows a conveyor system from a dealer's first selection to a released production order. Choose any step to see its screen. The manufacturer, the part numbers and the customer shown are invented for the demonstration.

Configuration deskDemo with fictional data

Application

CFG-3391Draft
Product line
Belt conveyor, modular
Load per metre
Entered by the dealer
Length and incline
Entered in steps
Environment
Food handling, wash-down

Off the pathA duty outside the range of the product line is refused at this step, with a prompt to request an engineered solution.

Configuration

CFG-3391Valid
ModuleSelected
Drive unitSized from the duty
FrameStainless, open profile
BeltFood grade, blue
ControlsVariable speed

Off the pathChoosing wash-down removes painted frames from the list and adds sealed bearings, with a note saying why.

Quote

Q-3391-AIssued
Price
Dealer price list applied
Lead time
From production capacity
Validity
Stated on the document
Drawing
General arrangement attached

Off the pathA discount above the dealer's limit sends the quote to the regional sales manager before it can be issued.

Engineering review

CFG-3391Change requested
ItemFinding
Curve sectionOutside standard radii
MotorUpsize recommended
DecisionOffer as special

Off the pathThe engineer's change creates a new revision of the configuration, and the earlier quote is marked superseded.

Production order

PO-88120Released
OutputState
Bill of materialsGenerated, 86 lines
RoutingStandard, one special step
Customer orderLinked to quote revision B

Off the pathIf a part on the bill is blocked or obsolete in the ERP, release stops and the order desk is told which line.

02

Who uses it, and what each role can do

A configuration moves between people with very different knowledge of the product. The roles decide how much freedom each has and when an engineer must be involved.

RoleSeesCan do
Dealer or distributorTheir own configurations, quotes and price listConfigure within the rules and issue quotes
Sales engineerAll configurations in their territoryConfigure, discount within limits and request specials
Application engineerRequests the rules could not resolveApprove, change or decline a special
Product managerOptions, rules and price listsMaintain the product model and release new options
Order deskAccepted quotes and their bills of materialsConvert to orders and resolve blocked parts
03

When the work leaves the usual path

The value of a configurator is decided by what it does when a request falls outside the standard product. These are the cases we expect to design with your engineers.

SituationWhat the system doesWho decides
Duty outside the product rangeRefuses and offers an engineered enquiryApplication engineer
Option requires another optionAdds it and states the reasonProduct manager
Request for a non-standard featureRoutes the configuration to engineering reviewApplication engineer
Discount above the user's limitHolds the quote for approvalSales engineer
Part obsolete or blocked in the ERPStops order release and names the lineOrder desk
Quote revised after acceptanceCreates a new revision and supersedes the oldSales engineer
04

What it connects to

The configurator sits between sales and production, and it has to agree with both. The exact interfaces depend on your ERP and how product data is held today.

SystemWhat movesDirection
ERP item masterPart numbers, status and costsInto the configurator
Price listsList, dealer and customer pricesInto the configurator
CAD or drawing libraryGeneral arrangement drawings per moduleInto the configurator
CRMQuotes linked to accounts and opportunitiesOut of the configurator
ERP sales and production ordersOrder lines, bill of materials and routingOut of the configurator
05

What a first release includes

01

Product model

Your product line described as modules, options and engineering rules, held as data your product managers maintain.

02

Guided configuration

Selection that starts from the application and duty, and offers only what is valid for it.

03

Quote documents

A branded quote with scope, price, lead time, drawings and terms, kept by revision.

04

Engineering review

A queue for requests outside the rules, with the engineer's decision recorded against the configuration.

05

Bill of materials

A generated parts list and routing in your part numbers, ready for the ERP.

06

Dealer access

Sign-in for dealers with their own price lists, limits and history of quotes.

Often added after the first release

  • A 3D view of the configured machine
  • Spare parts lists per serial number
  • Service contracts added to the quote
  • Layout planning for whole lines
  • Customer self-service for simple products
06

What we need from you

  • Your option lists, price lists and current quote template
  • The engineering rules, written or in the heads of your engineers
  • Access to the ERP item master in a test environment
  • A sample of recent quotes, including specials
  • A product manager and an application engineer to work with us

Ownership and licensing terms are defined in the project agreement.

07

What to do next

Send us three recent quotes for one product line, one of them a special. We reply with the product model we would start from and how the rules would be captured. Start a conversation or book a 30-minute call.

08

Common questions

Do we need a 3D view for an equipment configurator?

Often not at first. For machinery sold on specification, the value lies in valid combinations, correct prices and a bill of materials. A general arrangement drawing per configuration usually serves the buyer better than a rotating model. A 3D view becomes worthwhile where layout, footprint or appearance drives the decision, and it can be added later.

How are our engineering rules captured?

In workshops with your engineers and product managers, then as data the product team maintains. Each rule is written as a plain statement with the options it concerns and its reason, and tested against past orders. Rules that cannot be made precise stay with a person, through the engineering review route.

Can it create the bill of materials in our ERP?

Where the ERP offers a documented interface and your product structure can be generated by rule, yes. We usually begin by producing the bill as a draft for the order desk to release, and move to automatic creation for standard configurations once the mapping has proved itself on real orders.

Will dealers see our internal prices?

No. Each dealer signs in and sees the price list and discount limits agreed for them. Costs and margins stay internal. Quotes above a dealer's limit, or involving specials, pass to your sales engineers before they are issued, and every quote records who created and approved it.

Next

Where to go from here

Next step

Tell us about your project

Describe what you want to build and the systems it has to work with. We reply with how we would approach it and which decisions come first. The scoping conversation is free.

Response within 24 hoursFree consultation and scopingNDA available on request

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